Reverse Engineering of Obsolete Industrial Parts
Key Business Challenges We Solve
When critical components such as pump impellers, transmission gears, or hydraulic manifolds fail, equipment becomes inoperative, leading to thousands in daily revenue loss.
Complete geometry captured
3D scan + material analysis
No specs available
Missing blueprints
0.02mm accuracy achieved
CAD reconstruction
Difficult to replicate
Complex geometry
Parts reproduced locally
Reverse engineering
OEM no longer supplies
Manufacturer discontinuation
Worn parts restore to function
Subsurface Recovery
Part unusable as-is
Severe wear/damage
60-80% cost reduction
Local manufacturing
Capital budget stress
High replacement cost
20-30 day turnaround
In-house production
6-12 month lead times
Supply chain delays
Design Optimization
Optional FEA/CFD validation, material substitution analysis, and performance enhancement. Typical 8-15% efficiency improvements.
How FORT Reverse Engineering Works
From worn part to production-ready component. Each step ensures precision, quality, and documentation for future maintenance.
Material & Composition Analysis
Metallurgical analysis using XRF and ICP spectroscopy. Hardness testing, microstructural examination, and surface treatment assessment. Additional dimensional checks are carried out with handheld high-precision measuring instruments.
3D Scanning & Digital Capture
High-precision HyperScan Ultra technology captures complete geometry with 0.02mm accuracy. Non-destructive scanning of parts from 50mm to several meters.
Production & Manufacturing
We manufacture parts in-house using our precision CNC machines at our Abu Dhabi facility.
Production & Manufacturing
We manufacture parts in-house using our precision CNC machines at our Abu Dhabi facility.
3D Scanning & Digital Capture
High-precision HyperScan Ultra technology captures complete geometry with 0.02mm accuracy. Non-destructive scanning of parts from 50mm to several meters.
CAD Reconstruction
Point cloud processing and parametric CAD modeling. Full technical documentation with GD&T per ASME/ISO standards.
CAD Reconstruction
Point cloud processing and parametric CAD modeling. Full technical documentation with GD&T per ASME/ISO standards.
case study
planetary gearbox emergency overhaul
In service for 3 months at the client’s site, delivering stable, reliable operation.
Complete disassembly and full remanufacture of shafts, gears, and internal components, including precision bearing installation, dynamic balancing, and load testing to validate performance.
FORT Solution
5-week restoration
Complete gearbox failure halted production line operations. Critical wear of gears and shafts, along with damaged internal components. Procurement of a new unit would require 6+ months of lead time, resulting in significant production losses.
Challenge
Comprehensive warranty coverage
20% cost avoidance vs. new equipment
We manufacture replacement pump components in the UAE and supply across MENA. Local production helps reduce dependency on overseas lead times and keeps replacement timelines predictable, with fitment confirmation before production.
We manufacture replacement pump components in the UAE and supply across MENA. Local production helps reduce dependency on overseas lead times and keeps replacement timelines predictable, with fitment confirmation before production.
Why Choose FORT
Avoid import duties, shipping delays, and customs fees for more efficient supply
Supporting and strengthening local industries through domestic production
Who We Serve
Pump systems, compressors, downhole equipment
Industrial
Turbine blades, rotor assemblies, cooling systems, steam turbines
Power Generation
Process pumps, heat exchangers, instrumentation, reactor vessels
Petrochemical
Pump impellers, membrane systems, valve bodies
Water & Desalination
Propulsion systems, seawater equipment, deck machinery
Marine & Offshore
Transmission components, hydraulic cylinders, bucket teeth
Heavy Equipment & Mining
