Complete gearbox failure halted production line operations. Critical wear of gears and shafts, along with damaged internal components. Procurement of a new unit would require 6+ months of lead time, resulting in significant production losses.

planetary gearbox emergency overhaul

In service for 3 months at the client’s site, delivering stable, reliable operation.

Complete disassembly and full remanufacture of shafts, gears, and internal components, including precision bearing installation, dynamic balancing, and load testing to validate performance.

5-week restoration

Challenge

Comprehensive warranty coverage

20% cost avoidance vs. new equipment

FORT Solution

Emergency Blower Turnaround

Standard industry repair time: 6-8 weeks.

Severe wear of air compressor components caused critical downtime in a water treatment facility.

• Complete equipment restoration: shaft repair using metal spraying and precision machining, manufacturing of all related components, expedited sourcing, and dimensional verification.

• Accelerated performance testing ensured reliable operation

FORT Solution

20-day
record turnaround

Challenge

Shutdown cost avoided

Production continuity
maintained